ALUMINUM DIE-CAST SOLID RAISED ACCESS FLOORING
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ALUMINUM DIE-CAST SOLID RAISED ACCESS FLOORING

Aluminum die-cast solid raised access flooring is a specialized flooring system that leverages the precision and strength of die-casting with the durability of aluminum. This type of floor is elevated to create an underfloor space for utilities such as cables, wires, and HVAC systems. The die-cast method ensures a high degree of accuracy and uniformity in the panels, resulting in a seamless, stable surface. Due to its non-porous nature and easy cleanability, it is often used in clean rooms—environments that require strict control over particulate contamination. This type of flooring not only supports complex mechanical and electrical needs, but also helps maintain the stringent cleanliness requirements of industries like pharmaceuticals, biotech, and semiconductor manufacturing. The use of aluminum further enhances the flooring’s corrosion resistance, light weight, and recyclability.

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Description

SYSTEM PERFORMANCE CRITERIA

LINE3
System performance criteria are the most important to consider because they represent the performance in a typical installation. Panel only criteria such as concentrated load is often used to specify floor systems however, the test is not representative of an actual installation because it is performed with the panel testing blocks, not actual understructure.
Project Detail Finish System Resistance Material Concentrated Load Ultimated Load Uniform Load Special Treatment
HLS300 HPL/PVC Conductive 1O4-1O6Ω or Static Dissipative 1O6-1O9Ω Die-cast aluminum 300kgf/6.45cm2
Deflection<=2.0mm		 600kgf/6.45cm2 600kgf/m2
Deflection<=1.0mm		 Epoxy coating or
Ni-Cr plating
HLS500 HPL/PVC Conductive 1O4-1O6Ω or Static Dissipative 1O6-1O9Ω Die-cast aluminum 500kgf/6.45cm2 Deflection<=2.0mm 1000kgf/6.45cm2 1000kgf/m2
Deflection<=1.0mm		 Epoxy coating or
Ni-Cr plating
HLS700 HPL/PVC Conductive 1O4-1O6Ω or Static Dissipative 1O6-1O9Ω Die-cast aluminum 700kgf/6.45cm2 Deflection<=2.0mm 1400kgf/6.45cm2 1400kgf/m2
Deflection<=1.0mm		 Epoxy coating or
Ni-Cr plating
HLS1000 HPL/PVC Conductive 1O4-1O6Ω or Static Dissipative 1O6-1O9Ω Die-cast aluminum 1000kgf/6.45cm2 Deflection<=2.0mm 2000kgf/6.45cm2 2000kgf/m2
Deflection<=1.0mm		 Epoxy coating or
Ni-Cr plating
HLS1200 HPL/PVC Conductive 1O4-1O6Ω or Static Dissipative 1O6-1O9Ω Die-cast aluminum 1200kgf/6.45cm2 Deflection<=2.0mm 2400kgf/6.45cm2 2200kgf/m2
Deflection<=1.0mm		 Epoxy coating or
Ni-Cr plating
HLS1500 HPL/PVC Conductive 1O4-1O6Ω or Static Dissipative 1O6-1O9Ω Die-cast aluminum 1500kgf/6.45cm2 Deflection<=2.0mm 3000kgf/6.45cm2 3000kgf/m2
Deflection<=1.0mm		 Epoxy coating or
Ni-Cr plating
HLS2000 HPL/PVC Conductive 1O4-1O6Ω or Static Dissipative 1O6-1O9Ω Die-cast aluminum 2000kgf/6.45cm2 Deflection<=2.0mm 4000kgf/6.45cm2 4000kgf/m2
Deflection<=1.0mm		 Epoxy coating or
Ni-Cr plating
HLS2500 HPL/PVC Conductive 1O4-1O6Ω or Static Dissipative 1O6-1O9Ω Die-cast aluminum 2500kgf/6.45cm2 Deflection<=2.0mm 5000kgf/6.45cm2 5000kgf/m2
Deflection<=1.0mm		 Epoxy coating or
Ni-Cr plating
HLS3000 HPL/PVC Conductive 1O4-1O6Ω or Static Dissipative 1O6-1O9Ω Die-cast aluminum 3000kgf/6.45cm2 Deflection<=2.0mm 6000kgf/6.45cm2 6000kgf/m2
Deflection<=1.0mm		 Epoxy coating or
Ni-Cr plating
*A tests are performed using CISCA’s Recommend Test Procedures for Access Floors with the exception of Design Load
1. Design load is tested using CISCA Concentrated Load test method on actual understructure instead of steel blocks. Design load is determined by taking the lesser value of ultimate load divided by two or the point at which permanent damage begins to occur (yield point).
2. Safety factor is the multiple of Design load to the Ultimate Load. International standards and Dawn Modular Floor recommend’ a minium of 2.

UNDERSTRUCTURE OPTIONS

LINE3
  • Standard-All-Aluminum-Pedestal
    Standard All Aluminum Pedestal
  • Standard-All-Steel Pedestal 
    Standard All Steel
    Pedestal
  • Heavy-Duty-Steel Span-Structurer 
    Heavy Duty Steel
    Span Structurer
  • Heavy-Duty-Pedestal Assembled-with-H-Beam 
    Heavy Duty Pedestal
    Assembled with “H” Beam

INSTALLATION

LINE3
The finished access floor wil be rigid, free from vibration and rocking panels within a 3mm level over the entire space. Panels will be accurately cut to fit around all permanent features. All whole panels will be completely interchangeable allowing for any future changes. The access foor will maintain these origina conditions when sufficient panels have been removed for normal underfloor access.

ADVANTAGES

LINE3
● Contamination Control: The seamless, non-porous surface of these floors helps reduce the accumulation of particulate matter, a crucial factor for cleanrooms where strict contamination control is required.
● High Load Capacity: Aluminum die-cast solid raised floors are designed to handle high loads. They can support the weight of heavy equipment commonly used in cleanrooms, data centers, and other similar environments.
● Precision and Uniformity:The die-casting process ensures high precision and uniformity, resulting in a stable, seamless surface that minimizes dust traps and facilitates cleaning.
● Easy Access to Utilities: The raised design allows easy access to utilities such as electrical wiring, data cables, and HVAC systems, facilitating maintenance and changes without disrupting the cleanroom operations.
● Durability and Load Capacity: Aluminum die-cast panels are robust and durable, capable of supporting heavy equipment often found in cleanrooms.
● Corrosion Resistance: Aluminum is naturally corrosion-resistant, ensuring the longevity of the flooring system even in environments with a variety of chemicals.
● Sustainability: Aluminum is recyclable, making these flooring systems a more environmentally friendly choice.
● Thermal Conductivity: Aluminum’s good thermal conductivity helps in heat dissipation, a valuable attribute in environments with heat-generating equipment.

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Description

SYSTEM PERFORMANCE CRITERIA

LINE3
System performance criteria are the most important to consider because they represent the performance in a typical installation. Panel only criteria such as concentrated load is often used to specify floor systems however, the test is not representative of an actual installation because it is performed with the panel testing blocks, not actual understructure.
Project Detail Finish System Resistance Material Concentrated Load Ultimated Load Uniform Load Special Treatment
HLS300 HPL/PVC Conductive 1O4-1O6Ω or Static Dissipative 1O6-1O9Ω Die-cast aluminum 300kgf/6.45cm2
Deflection<=2.0mm		 600kgf/6.45cm2 600kgf/m2
Deflection<=1.0mm		 Epoxy coating or
Ni-Cr plating
HLS500 HPL/PVC Conductive 1O4-1O6Ω or Static Dissipative 1O6-1O9Ω Die-cast aluminum 500kgf/6.45cm2 Deflection<=2.0mm 1000kgf/6.45cm2 1000kgf/m2
Deflection<=1.0mm		 Epoxy coating or
Ni-Cr plating
HLS700 HPL/PVC Conductive 1O4-1O6Ω or Static Dissipative 1O6-1O9Ω Die-cast aluminum 700kgf/6.45cm2 Deflection<=2.0mm 1400kgf/6.45cm2 1400kgf/m2
Deflection<=1.0mm		 Epoxy coating or
Ni-Cr plating
HLS1000 HPL/PVC Conductive 1O4-1O6Ω or Static Dissipative 1O6-1O9Ω Die-cast aluminum 1000kgf/6.45cm2 Deflection<=2.0mm 2000kgf/6.45cm2 2000kgf/m2
Deflection<=1.0mm		 Epoxy coating or
Ni-Cr plating
HLS1200 HPL/PVC Conductive 1O4-1O6Ω or Static Dissipative 1O6-1O9Ω Die-cast aluminum 1200kgf/6.45cm2 Deflection<=2.0mm 2400kgf/6.45cm2 2200kgf/m2
Deflection<=1.0mm		 Epoxy coating or
Ni-Cr plating
HLS1500 HPL/PVC Conductive 1O4-1O6Ω or Static Dissipative 1O6-1O9Ω Die-cast aluminum 1500kgf/6.45cm2 Deflection<=2.0mm 3000kgf/6.45cm2 3000kgf/m2
Deflection<=1.0mm		 Epoxy coating or
Ni-Cr plating
HLS2000 HPL/PVC Conductive 1O4-1O6Ω or Static Dissipative 1O6-1O9Ω Die-cast aluminum 2000kgf/6.45cm2 Deflection<=2.0mm 4000kgf/6.45cm2 4000kgf/m2
Deflection<=1.0mm		 Epoxy coating or
Ni-Cr plating
HLS2500 HPL/PVC Conductive 1O4-1O6Ω or Static Dissipative 1O6-1O9Ω Die-cast aluminum 2500kgf/6.45cm2 Deflection<=2.0mm 5000kgf/6.45cm2 5000kgf/m2
Deflection<=1.0mm		 Epoxy coating or
Ni-Cr plating
HLS3000 HPL/PVC Conductive 1O4-1O6Ω or Static Dissipative 1O6-1O9Ω Die-cast aluminum 3000kgf/6.45cm2 Deflection<=2.0mm 6000kgf/6.45cm2 6000kgf/m2
Deflection<=1.0mm		 Epoxy coating or
Ni-Cr plating
*A tests are performed using CISCA’s Recommend Test Procedures for Access Floors with the exception of Design Load
1. Design load is tested using CISCA Concentrated Load test method on actual understructure instead of steel blocks. Design load is determined by taking the lesser value of ultimate load divided by two or the point at which permanent damage begins to occur (yield point).
2. Safety factor is the multiple of Design load to the Ultimate Load. International standards and Dawn Modular Floor recommend’ a minium of 2.

UNDERSTRUCTURE OPTIONS

LINE3
  • Standard-All-Aluminum-Pedestal
    Standard All Aluminum Pedestal
  • Standard-All-Steel Pedestal 
    Standard All Steel
    Pedestal
  • Heavy-Duty-Steel Span-Structurer 
    Heavy Duty Steel
    Span Structurer
  • Heavy-Duty-Pedestal Assembled-with-H-Beam 
    Heavy Duty Pedestal
    Assembled with “H” Beam

INSTALLATION

LINE3
The finished access floor wil be rigid, free from vibration and rocking panels within a 3mm level over the entire space. Panels will be accurately cut to fit around all permanent features. All whole panels will be completely interchangeable allowing for any future changes. The access foor will maintain these origina conditions when sufficient panels have been removed for normal underfloor access.

ADVANTAGES

LINE3
● Contamination Control: The seamless, non-porous surface of these floors helps reduce the accumulation of particulate matter, a crucial factor for cleanrooms where strict contamination control is required.
● High Load Capacity: Aluminum die-cast solid raised floors are designed to handle high loads. They can support the weight of heavy equipment commonly used in cleanrooms, data centers, and other similar environments.
● Precision and Uniformity:The die-casting process ensures high precision and uniformity, resulting in a stable, seamless surface that minimizes dust traps and facilitates cleaning.
● Easy Access to Utilities: The raised design allows easy access to utilities such as electrical wiring, data cables, and HVAC systems, facilitating maintenance and changes without disrupting the cleanroom operations.
● Durability and Load Capacity: Aluminum die-cast panels are robust and durable, capable of supporting heavy equipment often found in cleanrooms.
● Corrosion Resistance: Aluminum is naturally corrosion-resistant, ensuring the longevity of the flooring system even in environments with a variety of chemicals.
● Sustainability: Aluminum is recyclable, making these flooring systems a more environmentally friendly choice.
● Thermal Conductivity: Aluminum’s good thermal conductivity helps in heat dissipation, a valuable attribute in environments with heat-generating equipment.

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